FTTH Cable Manufacturing Line – Cutting-edge Manufacturing System

Have you realized that modern glass-fiber cable systems are capable of running at speeds of up to 190 m/min? Such remarkable performance is made possible by advanced production methods tailored to high-speed manufacturing.

Such setups are developed to handle diverse cable types, such as drop cables and compact buffered wires. Their compact design, often under twenty-six meters, suits them well for contemporary plants.

Integration with automated manufacturing systems secures seamless performance. By means of MES/ERP connectivity, these SZ stranding line production lines offer peerless exactness and performance. This renders them the leading option for companies aiming to stay ahead in the telecommunication sector.

Overview of the FTTH Manufacturing Line

Productive fabrication processes play a vital role in satisfying the rising demand for dependable links. Such mechanisms aim to manufacture high-quality light-transmitting wires that drive modern networks. Utilizing sophisticated techniques, they guarantee accuracy and swiftness in each phase of the production.

Defining the FTTH Production Line

An FTTH production line constitutes a consolidated process for fabricating FTTH drop cables. They include naked fibers reinforced with metal or fiber-reinforced polymer, merging with safeguard coverings. The result is a robust and effective system for fast digital connectivity.

The system is compatible with multiple substances, including PVC, LSZH, and PE plastics. This flexibility ensures it satisfies assorted sector requirements. Additionally, the 4-head fiber pay-off system delivers exact tension management, keeping stability within ±0.05N.

Reasons to Select Our Cutting-edge Production System

Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:

• Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
• Supports LSZH, PVC, and PE sheath materials for versatile applications
• Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
• Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs

With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.

Highlights of Our FTTH Manufacturing System

State-of-the-art fabrication lines are revolutionizing the way fiber wires are made. Our cutting-edge machinery integrates exactness, performance, and modern advancements to produce superior outputs. Below, we explore the standout features that make our system a leader in the industry.

Precision Extruder and Adjustment Head

At the heart of our system is a customized 50mm extruder designed for precise material distribution. It guarantees consistent quality throughout each cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE plastics.

Equipped with OMRON heat management, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.

Powered Fiber Unwinding and Tension Regulation

Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.

Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.

Self-Operating Rewinding and Material Acquisition Mechanism

Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.

Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.

Cutting-edge Innovations Driving Our Manufacturing

Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.

Global-Standard Industrial Computerized Control Module

At the core of our system is the FiberCAN PLC control system with an industrial PC interface. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.

With energy use as low as 35KW/h during routine activity, this system is power-saving. Such efficiency lowers running expenses while upholding excellent functionality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.

High Stability and Reliability with Famous Brand Components

The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.

Incorporating reinforced steel wires with cutting-edge FTTH cable production line handling processes enhances rigidity and steadiness, so that each fiber cable complies with strict quality and functionality standards.

Seamless MES and ERP System Coupling

Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.

With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.

Aspect	Advantage
FiberCAN PLC Setup	Accurate control and immediate supervision
35KW/h Operational Energy Use	Energy-efficient operations
Nine-meter Cable Storage	Seamless operation
OMRON Controllers	Durability and precision
ERP System Compatibility	Real-time production tracking

Uses of the FTTH Manufacturing System

Advanced production setups have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.

Producing FTTH Drop Cables

Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.

Key features include:

• Combined FRP and diminutive steel wire payout to enhance strength
• Movable mold assistance to swiftly alter configurations
• Adaptability to meet interior as well as exterior standards

Manufacturing Tight Buffered and Loose Tube Cables

The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.

Adaptable Manufacturing for Different Cable Varieties

Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This customizability allows enterprises to fulfill precise criteria while upholding performance.

Advantages of Our FTTH Manufacturing System

Investing in advanced manufacturing systems offers considerable gains to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.

Improved Operational Speed and Yield

It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.

Budget-friendly Fiber Optic Setup Solutions

With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.

Consistent and Uniform Cable Finishing

Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.

Characteristic	Benefit
7-9km/h Output	Superior output rate
35KW/h Energy Consumption	Lower energy costs
≤0.02dB/km Loss	Enhanced signal quality
Ergonomic Design Height	User-friendly setup

Summary

Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.

Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.

Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Embrace the next generation of fiber technology through our top-tier systems.